Laser welding machine

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Robotic laser welding machine

        The robotic welding machine integrates a laser welding head with a robotic arm to achieve a multi-track welding system. It is simple to operate, quick to learn, energy-efficient, economical, and environmentally friendly. Convenient and practical, it can automatically and quickly complete the entire welding operation, improving product quality and effectively solving the shortcomings of time-consuming, material-intensive, and environmentally unfriendly processes.

        Product Features:
        1. Applicable to large-format spatial welding; welding methods are not limited to planar welding, enabling welding in any space.

        2. Weld types: various weld types including butt welding, lap welding, stacking welding, and fillet welding.

        3. Equipped with a CCD weld observation system for clear observation of the welding position and effect.

        4. Equipped with a servo wire feeder, ensuring full and reliable weld quality.

        5. Capable of withstanding harsh working environments, with high tolerance to voltage fluctuations, dust, vibration, and temperature.

        6. Integrated control system, cooling system, pneumatic control system, and operating system.

        7. Simple and convenient installation, debugging, operation, and maintenance.

        8. Optional accessories such as positioners, worktables, and weld tracking can be added according to the welding product requirements.

Robotic laser welding machine

Product parameters

No.

Project

Parameter

1

Model

RF2000/RF3000

RF6000

2

Laser power

2000W/3000W

6000W

3

Robot

Yaskawa、 Kuka、 Fanuc、ABB

4

Wavelength

1080±5nm

5

Swing welding head

X-axis:0-5mm、Y-axis:0-5mm,

 (optional) galvanometer welding joint

6

Control system

Siemens PLC control system

7

Positioning observation system

Red light+high-definition CCD monitoring

8

Cooling method

Water cooling

9

Power supply

AC380V,50Hz

control system.

Laser Welding System

This multi-functional welding machine combines welding, cutting, cleaning, and rust removal in one unit. It features an integrated full-touchscreen interface with a sensitive touchscreen and intelligent control system for convenient and quick operation. Touchscreen operation allows for easy adjustment of laser power, weld width, welding frequency, welding type, and language settings..

Laser Welding System
robot

Robot

Robot Introduction

A robotic laser welding machine is a system that utilizes a robotic arm paired with a laser welding head to execute automated welding processes.

Key Features:
        1. High Precision: Laser welding offers exceptional positioning accuracy and precise control over heat input, enabling the creation of intricate and refined weld joints.
        2. Automated Operation: The robotic arm is capable of performing multi-angle and multi-directional welding operations, thereby minimizing manual labor and significantly boosting production efficiency.
        3. High Flexibility: Featuring a robust payload capacity and an extensive reach, the robot can be rapidly reconfigured to meet varying product requirements, making it suitable for a wide array of complex welding tasks.
        4. Stable Welding Quality: Laser welding delivers uniform heat input and consistent weld quality, effectively minimizing defects and errors.
        5. Strong Adaptability: It is capable of welding metals of various materials and is compatible with a diverse range of processes, including thin-sheet welding and deep-penetration welding.
        6. Modular Design: Operation and maintenance are simplified through a modular system architecture; available robot options include collaborative robots, Yaskawa, KUKA, FANUC, and ABB.

Main configuration.

Double-swing spot welding head

        1. Compact structure, small size, and light weight;

        2. Full-body water-cooling design, suitable for long-term uninterrupted operation;

        3. X and Y dual-axis spot trajectory editing, eight graphic modes for arbitrary switching, and oscillating welding allows for irregular welding of workpieces and larger gaps, significantly improving welding quality;

        4. Equipped with an air curtain component to reduce welding fumes and spatter contamination of the lens;

        5. This welding head has strong advantages in welding highly reflective materials and high-power welding applications, making it an economical and efficient welding head;

        6. The protective lens adopts a drawer-type structure for easy replacement;

        7. Coaxial mounting is available;

        8. Built-in motor drive significantly improves anti-interference capabilities.

Main configuration.

Wire feeder

Intelligent fully automatic wire feeder;

Adjustable digital display, manual wire feeding and retraction, smooth and fast wire extraction;

Compatible welding wires: 0.8/1.0/1.2/1.6mm;

Optional single or double wire feeder..

Fiber laser

Main configuration.

Fiber laser

Compared to traditional lasers, fiber lasers offer higher photoelectric conversion efficiency, lower power consumption, and higher beam quality. They feature a modular design with an integrated, fully enclosed optical module. The output fiber has a small core diameter, excellent beam quality, and advantages such as high cutting efficiency, fast perforation, and strong welding capabilities..

Main configuration.

water chiller

Featuring an integrated design, it offers two temperature control modes and various settings and fault display functions. The dual independent temperature control modes can meet the different cooling requirements of the laser and welding head, simultaneously cooling both the laser and optical components. It also boasts multiple alarm protection functions, such as compressor delay protection, overcurrent protection, water flow alarm, and over/under temperature alarms.

Welding samples

Electrical Cabinet

Electrical Cabinet

Airbag

Airbag

Cooling Plate Welding

Cooling Plate Welding

Aluminum Alloy Welding

Gear Welding

Aluminum Alloy Welding

Impeller Welding

Carbon steel

Carbon steel

Stainless steel

Stainless steel

Contact us

Contact Form Demo (#1)